EM Vibration Monitoring Platform

The EM Vibration Monitoring Solution, or better known as Condition Monitoring in the Industry is the process of monitoring a set of parameters of a machine (Eg, Temperature, Vibration) to effectively analyze overall machine health and foresee an oncoming fault.

Vibration sensors detect damage to rolling element bearings and gears or unbalance in drives and rotating machine parts.

These sensors are interfaced with the Embedos Edge device which captures this sensor data and seamlessly transfers it either onto a Cloud Storage or to a Factory’s local control room server.

Vibration sensors detect damage to rolling element bearings and gears or unbalance in drives and rotating machine parts.

These sensors are interfaced with the Embedos Edge device which captures this sensor data and seamlessly transfers it either onto a Cloud Storage or to a Factory’s local control room server.

Embedos Vibration Monitoring diagram
Embedos Em Edison ( EE )

How do we perform Vibration Analysis?

The Vibration Signals obtained from the Vibration Sensors on the field are streamlined by the utilization of our flagship product, the Embedos Automation Controllers.

It is a powerful controller having an Embedded Web Server which serves the purpose of analyzing machine data on the field itself, thereby directly transferring useful data than raw data to a viewing portal, the local factory control room or a cloud storage.  We can also monitor the health of AC induction motor-driven pumps allowing integrated and continuous monitoring.

One commonly utilized strategy is to look at the individual frequencies present in the acquired vibration spectrum. These frequencies relate to certain mechanical components (for instance, the different pieces that make up a roll bearing) or certain other failures, (for example, shaft unbalance or misalignment). These frequencies and their sounds form a pattern of machine behavior, paving the way to provide a solution for Overall Equipments Efficiency (OEE) also known as the condition of a particular machine.

Thus, the Embedos Vibration Monitoring Solution can distinguish the area and kind of issue and also find out the root cause of the problem in the machine.

What does Our Vibration Monitoring Solution Offer?

The Embedos Condition / Vibration Monitoring Solution is an End to End solution providing machine data acquisition, seamless data processing and transfer, and data visualization services from the field to the cloud.

By monitoring and analyzing the vibration spectrum, we can also provide services of Predictive Maintenance.

Vibration Monitoring Software

Embedos_ Vibration Monitoring Software was deployed to monitor vibrations from spindles on the shop floor. Vibration Sensors were used to capture values and data was transmitted on OPC – UA Protocol.

 

 

Embedos Technology platforms are designed to implement incremental changes depending on custom user requirements. Comprehensive changes on the EM Vibration Monitoring Platform – on both hardware & software can be made w.r.t custom requirements / business needs that may be required in the future.

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