An Era of MicroMobility during the 4th Industrial Revolution!

IoT (Internet of Things) cellular connectivity has played a significant role in the rise of micromobility, which refers to small, lightweight vehicles designed for short trips. These vehicles include electric scooters, bikes, and other modes of transportation that are smaller and more agile than traditional cars.

One of the key ways that IoT cellular connectivity has enabled the rise of micromobility is by providing a means of communication between the vehicle and the internet.

This allows for real-time tracking and monitoring of the vehicle’s location, usage, and maintenance needs, as well as enabling features such as remote locking and unlocking, and the ability to pay for rides using a smartphone app.

#iot cellular connectivity has also made it possible for micromobility companies to offer services such as shared scooter fleets, where users can locate and unlock a nearby scooter using their smartphone. This has made it much easier and more convenient for people to use micromobility vehicles for short trips, which has contributed to their popularity.

The move to remote and hybrid work, as well as rising gas prices, may have contributed to the growth of the #micromobility industry. As more people are working remotely or on a hybrid basis, there is likely to be an increased need for convenient and efficient ways to travel short distances, such as for commuting or running errands.

Embedos_phone-hand-man-using-ecological-transport-scooter-bicycle-road-park

As the micromobility industry continues to grow, there is likely to be a focus on innovations in safety, accessibility, and cost-efficiency, as well as the use of technologies such as AI, computer vision, and sensors. These technologies can help to improve the performance and safety of micromobility vehicles, as well as make them more convenient and accessible for users.


The use of multi-carrier networks and eUICC (Embedded Universal Integrated Circuit Card) technology has helped to improve the connectivity and tracking of micromobility vehicles, such as electric bikes and scooters.

In the past, the coverage limitations of any one mobile carrier made it challenging to connect and track these types of vehicles. However, the shift towards multi-carrier networks has made it possible to achieve more reliable and extensive connectivity, even in areas where the coverage of a single carrier may be limited.

Embedos_woman-using-app-smartphone-unlock-electric-bike-street-driving-ecology-transportation

eUICC technology has also made it easier to deploy and manage fleets of micromobility vehicles, as it allows for the easy switching of carriers and the creation of a centralized dashboard for managing and tracking the vehicles.

For consumers, the use of multi-carrier networks and eUICC technology has made it more affordable to use micromobility vehicles, as it has helped to lower the cost of connectivity.

In addition, the use of these technologies has helped to reduce carbon emissions and the environmental impact of micromobility, which is especially important in the context of the global climate crisis.

The use of platforms that provide multi-carrier connectivity via a single SIM card can make it easier for micromobility companies to deploy their fleets in new markets.

This is because it allows them to avoid the need to deploy multiple SIM cards per device or navigate the complex array of mobile network providers in each market. Instead, they can rely on a single SIM card to provide connectivity across multiple carriers, which can be especially useful in markets where the coverage of a single carrier may be limited.

In addition, the use of these platforms can help micromobility companies to deploy their fleets more rapidly into new markets, thanks to features such as prototype testing and the ability to automatically optimize SIM cards for activation at the right time.

This can be especially useful in cities, where coverage reliability can vary even by neighborhood.

Finally, some platforms may offer pilot programs that can help companies study the total cost of ownership and project ROI in advance of full rollouts.

 Embedos_young-businessman-with-electric-scooter-standing-front-modern-business-building

This can be helpful for companies looking to expand into new markets, as it allows them to test the viability of their business model and assess the potential return on their investment.


The low cost of e-scooter and e-bike rental has made micromobility vehicles more affordable and accessible for many people, particularly in dense city centers and lower-income areas.

These vehicles provide an alternative to traditional modes of transportation, such as cars, and can be especially useful for commuters who can dock or park them at charging stations, avoiding the need to pay for parking or taxi fees.

The use of multi-carrier connectivity can also help to improve the affordability of micromobility for both consumers and companies. By relying on a multi-carrier approach, micromobility companies can avoid the need to pay for multiple SIM cards or negotiate with multiple mobile network providers, which can help to reduce costs.

In addition, some multi-carrier IoT connectivity providers offer pay-as-you-go services or more appropriate pricing models for organizations with low data usage needs, such as micromobility companies.

The use of multi-carrier connectivity can help to improve the efficiency of micromobility fleets by enabling real-time tracking and monitoring of the vehicles.

This can help to reduce fuel costs associated with retrieving disabled vehicles and enable a quicker return to service, which can help to preserve revenue for the company.

Embedos_electric-scooter-edge-sidewalk-covered-with-autumn-leaves-by-wooden-fence

By providing micromobility fleet managers with dashboards that offer real-time tracking and monitoring of the vehicles, it is possible to improve the lifespan of the fleet through easy-to-access diagnostics, location monitoring, data usage, and device usage. This can help to reduce the risk of misuse and improve the overall usability of the vehicles.


In addition, APIs can help to facilitate integration with other systems and platforms, such as payment systems and transportation networks.

Achieving constant IoT connectivity can be especially helpful for start-ups in the micromobility space, as it can allow them to focus more on innovations and less on troubleshooting and administrative work.

By using an IoT cellular connectivity platform that offers reliable and extensive coverage, these companies can reduce the amount of time and effort they need to spend on maintaining and managing their connectivity.

In addition, the use of API connections and integrations can help to ensure seamless reporting within the enterprise systems that micromobility companies prefer.

This can make it easier for these companies to track and monitor their fleets and access the data they need to make informed business decisions.

Overall, the use of IoT cellular connectivity and API connections can help to improve the efficiency and effectiveness of micromobility companies, enabling them to focus on developing and improving their products and services.


There are several steps that micromobility companies can take to future-proof their businesses:

  1. Invest in technology: By investing in technology such as AI, computer vision, and sensors, micromobility companies can improve the performance and safety of their vehicles, as well as offer new and innovative features to users.
  2. Build a strong brand: A strong brand can help micromobility companies to differentiate themselves from competitors and build customer loyalty.
  3. Focus on sustainability: As concerns about the environment continue to grow, it will be important for micromobility companies to focus on sustainability and reduce their carbon footprint. This can include using renewable energy sources to power their vehicles and adopting eco-friendly business practices.
  4. Foster partnerships: Building partnerships with other companies and organizations can help micromobility companies to expand their reach and access new markets.
  5. Stay up to date: By staying up to date with industry trends and developments, micromobility companies can ensure that they are well-positioned to take advantage of new opportunities as they arise.

Embedos_electric-scooters-stand-street-against-background-city

IoT cellular connectivity platforms have played a key role in enabling the expansion of the micromobility – E scooter industry. These platforms provide reliable, transparent, and flexible connectivity that can help micromobility companies to quickly bounce back from disruptions such as the COVID-19 pandemic.

By providing an easy-to-use and cost-effective means of connecting and tracking their vehicles, these platforms have made it possible for micromobility companies to deploy their fleets nearly anywhere in the world.

In addition, the use of real-time dashboards and other monitoring tools can help micromobility companies to be more proactive in managing their fleets and mitigating issues before they arise.

This can help to improve the efficiency and reliability of the vehicles, as well as provide live reporting metrics that can be accessed from anywhere in the world. Overall, IoT cellular connectivity platforms have played a vital role in enabling the growth and expansion of the micromobility industry.

The affordability and environmental benefits of micromobility vehicles have likely contributed to the growth of the industry and the increasing demand for these types of solutions.

Many people are seeking out convenient and efficient ways to travel short distances, and micromobility vehicles such as electric scooters and bikes offer an attractive alternative to traditional modes of transportation.

To achieve industry goals around micromobility access and ubiquity, it will be important for providers to prioritize constant connectivity and use technologies such as eSIMs (embedded SIM cards) to access multi-network cellular coverage.

By using a single eSIM to access multiple networks, micromobility companies can ensure that their vehicles have reliable connectivity in a wide range of locations, which can help to improve the user experience and will definitely increase popularity of these vehicles.

 

 

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Public, Private & Hybrid Cloud Types! Also Community Cloud!

Public, private, and hybrid clouds each have their own set of advantages and disadvantages, and the choice of which one to use depends on the specific needs of the organization.

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Hybrid clouds offer the best of both worlds.

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Cloud computing can deliver tremendous amounts of business value to organizations, but it requires a strategic approach and a willingness to embrace change. Organizations that are able to do this, can reap the benefits of cloud computing and gain a competitive advantage in the marketplace.

Today, almost every manufacturing customer that is digitally transforming becomes partly a software company.

This is because digital transformation in manufacturing involves the integration of advanced technologies such as software, cloud services, data analytics, and artificial intelligence into traditional manufacturing operations.

These technologies enable manufacturers to improve efficiency, increase productivity, and gain insights from data to make better decisions.

By incorporating software into their operations, manufacturers can automate and streamline processes, improve communication and collaboration within the organization, and gain access to advanced analytics tools to make data-driven decisions.

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Why manufacturers don’t like cloud computing!

Manufacturers who have not yet adopted cloud computing may be hesitant to do so for a variety of reasons. Some of the most common reasons include:

1) Familiarity with traditional methods: Long-standing businesses may be reluctant to move away from the familiar ways of working that have been successful for them in the past.

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How Low Code / No Code Platforms are enhancing Digital Transformation, specially Industrial Iot!

Low code or No code development platforms are designed to accelerate the creation of business applications by providing pre-built connectors, templates, and other tools that allow users to build and deploy applications without writing a lot of code.

This can be especially useful for companies that want to quickly prototype and deploy new ideas, or that don’t have a lot of in-house software development resources.

Some common use cases for low-code platforms include creating custom business processes, building custom integrations, and creating dashboards and reports.

By providing a more efficient way to build and deploy custom business applications, low-code platforms can help organizations to move faster and get more done with limited resources.

In addition, low-code platforms can also help to bridge the gap between business and IT Consultants by enabling non-technical users to build and deploy their own solutions without relying on scarce development resources.

Overall, low-code platforms are likely to play a significant role in the digital transformation efforts of many organizations in the coming years.

One of the main benefits of low-code platforms is that they are designed to be user-friendly and easy to learn, even for people who don’t have a lot of technical expertise.

By using visual interfaces and drag-and-drop features, low-code platforms allow users to build and deploy custom business applications without having to write complex code.

This can make it easier for organizations to train new staff members and get them up to speed quickly, and it can also help to reduce the workload of existing IT staff by enabling them to focus on more strategic tasks rather than spending all of their time writing code.

Low-code platforms can help to reduce the cost and complexity of maintaining and updating data flows over time. Because low-code platforms use visual interfaces and simple logic rather than complex code, users can make updates and changes to data flows more easily and quickly.

Embedos_No Code_5

This can help to reduce the need for external specialists, and it can also make it easier for in-house teams to manage and maintain data flows without requiring a lot of technical expertise.

In addition, because low-code platforms are designed to be user-friendly and easy to learn, they can also help to reduce training costs and get new staff members up to speed more quickly.

Many low-code platforms also offer a range of resources and support materials, such as tutorials, documentation, and online communities, to help users get up to speed quickly and learn how to use the platform effectively.

In fact, results have shown that 70% of low code users with no prior experience of using low code platforms learned low code in less than one month.

By providing a more efficient and user-friendly way to create and deploy applications, low-code platforms can help organizations to get more done with limited resources and overcome some of the challenges that are commonly encountered during digital transformation projects.

In addition, by enabling non-technical users to take a more active role in building and managing data flows, low-code platforms can help organizations to share workloads more effectively and reduce the pressure on IT staff.

Embedos_Smowcode demo

Flow-based programming languages like Smowcode & nodered are designed to make it easier for users to build and deploy custom business applications by providing a more visual and intuitive way to create and manage data flows.

Embedos_No Code Images 5_node red

Rather than writing complex code, users can create data flows by connecting different “nodes” or elements together in a logical sequence.

Low-code platforms can be a valuable tool for building and deploying custom Internet of Things (IoT) applications.

By providing a more efficient and user-friendly way to connect and integrate different devices and data sources, low-code platforms can help organizations to more easily leverage the power of IoT in their operations.

For example, low-code platforms can be used to build custom dashboards and reports that visualize real-time IoT data, or to create custom applications that automate processes and trigger actions based on IoT data.

In addition, because low-code platforms are designed to be easy to learn and use, they can also help organizations to get more value out of their existing staff and resources, and they can enable non-technical users to take a more active role in building and deploying custom IoT applications.

By providing a more efficient and user-friendly way to build and deploy custom business applications, low-code platforms can help organizations to more easily connect and integrate different data sources and systems, and they can also help to streamline processes and improve collaboration across teams and departments.

 

 

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Public, private, and hybrid clouds each have their own set of advantages and disadvantages, and the choice of which one to use depends on the specific needs of the organization.

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Hybrid clouds offer the best of both worlds.

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Cloud computing can deliver tremendous amounts of business value to organizations, but it requires a strategic approach and a willingness to embrace change. Organizations that are able to do this, can reap the benefits of cloud computing and gain a competitive advantage in the marketplace.

Today, almost every manufacturing customer that is digitally transforming becomes partly a software company.

This is because digital transformation in manufacturing involves the integration of advanced technologies such as software, cloud services, data analytics, and artificial intelligence into traditional manufacturing operations.

These technologies enable manufacturers to improve efficiency, increase productivity, and gain insights from data to make better decisions.

By incorporating software into their operations, manufacturers can automate and streamline processes, improve communication and collaboration within the organization, and gain access to advanced analytics tools to make data-driven decisions.

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Manufacturers who have not yet adopted cloud computing may be hesitant to do so for a variety of reasons. Some of the most common reasons include:

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How Embedos helps Tank Manufacturers and Dairy Producers optimize their Tank Fill Control.

Embedos Em Bose_ 3.2

Embedos can help multiple Tank Manufacturers and Dairy Producers alike by providing an integrated solution to optimize on Tank Fill Control. 

 

Overfilling tanks in liquid manufacturing industries is a major concern; it can not only lead to business losses but can also be a great safety hazard in several industries. It may also lead to potentially severe consequences if the fluid is flammable or environmentally sensitive.

Along with all this, maintaining a safe level of liquid in tanks is necessary to preserve the mechanical industry of tanks. Therefore, it is very important for tank manufacturers and industries like dairy producers to have a robust and technically advanced tank fill control system in place.

 

Importance of tank fill control in industries

 

Liquid storage tanks require careful monitoring and maintenance of liquid levels to ensure optimal productivity in industries. By ensuring that the tanks never run empty, you can increase your production. And preventing overflowing will save time, money, and efforts by the workforce. Having the right levels of liquid stored in the system also increases tank life and performance.

 

Liquid level controllers are mechanical devices used to integrate a 2-way sensing system that senses the fluid at the top and the bottom of the tank or the water structure. This way you can keep a constant check on both when the liquid is overfilled or less filled to optimise the tank performance and increase productivity and production in your units.

 

Why choose Embedos EB Series?

A technically-advanced controller that works on real-time data and system integrations can solve a lot of trouble. Embedos EB Series (EM Bose) is currently amongst the best liquid-level controllers for tank manufacturers & liquid production industries like dairy, water, juice, oil, wine etc when it comes to measuring the level of multiple liquids without changing device configuration. 

Combining with Temperature Input interfaces on Thermocouple / RTD inputs, the same controller can measure & display liquid level and temperature of the environment / tank.

Compatible with both vertical and horizontal tanks, EM Bose is a tested and heavily deployed industrial solution. It calculates the volume of the liquid in the tank taking inputs from a pressure sensor mounted at the bottom of the tank. The data collected on the volume is displayed in real-time via a digital screen.

The process is maintained over a Wifi interface. This interface is able to receive Over the Air (OTA) updates if there is a requirement to upgrade the application over the internet.

 

Em Bose – The liquid level controller allows users to set threshold limits between which the liquid of interest is to remain. If the liquid crosses either of the two set points, the device sets off a relay which is connected to a high wattage industrial lamp to indicate that the threshold has been crossed.

The device is also contains a built in buzzer that goes off as soon as the liquid crosses the threshold points. The user can physically acknowledge or disable this buzzer based on the operator’s choices.

Interesting features of the Embedos EB Series EM Bose include its compatibility in systems hosting changing densities of liquids at the same time. Liquids with different densities can be filled in the tank at a time, and the device internally calculates the volume of the liquid based on the relative density of the liquid.

At a time, only one liquid can be filled in a tank. Since water has a different density than Oil, Milk, syrup & wine, no additional changes are to be done with the measuring equipment. The Em Bose will internally handle all densities, calculate the liquid of Interest’s Volume and accordingly give us the desired Liquid level on the Touchscreen display.

Density is a metric of weight and can be calculated by how much force the liquid exerts per unit area also called pressure.

Density is an essential factor to consider when it comes to liquid packaging since it affects the speed with which the liquid travels through the pipe, sets, dries, and is dispensed into the packaging. That’s why it is important to measure density accurately.

 

Which industries can benefit from Embedos EB Series

 

There are a lot of industries that deal with the production and supply of fluids and Embedos EB Series is a perfect fit for all. While tank manufacturers can directly use it to equip their products with high-end technical expertise, industries that are using simple tanks can also get the Embedos EB Series controllers installed.

 

When it comes to water, it can be used in an open well, bore well, sumps, single-phase motors, and three-phase motors. Industrial Sewage Tanks, Dairy Tanks, Syrup Tanks, Fruit Juice Tanks, Wine Cellars & Vineyards, Oil Tanks, Water Tanks, or any vertically / horizontally positioned tank that requires a liquid to be stored inside is an application area of these controllers.

 

Further, in most oil drilling operations, crude oil pumped directly from the borehole is mixed with water, gases, and sand to separate in a special tank. Embedos EB Series is compatible with such systems as it can calculate the levels of different liquids based on different densities at the same time.

 

These fluid level controllers are a must in the breweries as well where Greater or lesser quantities of water and mash produce different qualities in the final product, and accurate level switches can ensure that storage containers don’t overflow. Similarly, it is a great fit for fruit juice manufacturers.

 

Therefore, multiple industries, including the dairy industry, fruit juice manufacturers, wine breweries, or even building water tanks can use this solution for exact fluid level controls.

 

 Check out the application + USer Manual Here.

 

 

 

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Public, Private & Hybrid Cloud Types! Also Community Cloud!

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Hybrid clouds offer the best of both worlds.

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Cloud computing can deliver tremendous amounts of business value to organizations, but it requires a strategic approach and a willingness to embrace change. Organizations that are able to do this, can reap the benefits of cloud computing and gain a competitive advantage in the marketplace.

Today, almost every manufacturing customer that is digitally transforming becomes partly a software company.

This is because digital transformation in manufacturing involves the integration of advanced technologies such as software, cloud services, data analytics, and artificial intelligence into traditional manufacturing operations.

These technologies enable manufacturers to improve efficiency, increase productivity, and gain insights from data to make better decisions.

By incorporating software into their operations, manufacturers can automate and streamline processes, improve communication and collaboration within the organization, and gain access to advanced analytics tools to make data-driven decisions.

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Why manufacturers don’t like cloud computing!

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How Industrial IoT Helps Manufacturing Companies Become Service Providers

How Industrial IoT Helps Companies Become Service Providers

Imagine you are trying to print your presentation for an important meeting, but your printer’s ink runs out during the process. You are not only losing precious time but your image as well.

 

Now imagine if your printer could inform you in advance of the left ink status and arrange for a refill much in advance? Convenient, isn’t it! That’s how some of the leading printer brands across the globe are now functioning, turning equipment manufacturers into service providers of products.

 

The changing economies across the globe; increased B2B and B2C expectations from companies, and increasing market competition – not just from existing counterparts but growing D2C and rental players – are pushing businesses to interact with consumers much beyond the sales cycle.

 

Through servitisation, the biggest trend to hit manufacturing since the internet, businesses are now associated with patrons throughout the life of the product, providing aftercare, tips, and even upgrades. And Industrial IoT (IIoT) is the key that is helping such companies by moving them closer to their customers.

 

Why must all companies be service providers?  

Modern business models are designed to give consumers more power and control over their experiences and finances. Moreover, people are getting into the sharing economy, renting products rather than buying – right from home appliances and furniture, to automobiles.

 

Therefore, for manufacturers to stay in business and grow, it is all the more important than ever to offer consumers an experience beyond sales. Turning into service providers helps companies to do just that.

 

Sales is easier and customer acquisition costs become negligible if companies sell more services to their existing set of consumers, rather than pitching for new customers.

 

Keeping on touch with your user base is the goal.

 

Making a strong community out of your customers, solving pain points and creating product experiences where customers get to feel involved with the development of a product are a few points why companies pivot from Sales to building a brand and marketing.

 

If you are in the business of manufacturing Wind Turbines. Once you sell a Wind Turbine to an Energy company, your role in the sale is practically over, unless there are needs for repairs. Assumed depreciation of an asset over the years means your role as a product manufacturer is renewed only and after the existing product is deemed unusable or damaged beyond repair.

 

With the onset of the Fourth Industrial Revolution, we are exposed to more data on how our machines behave than we ever have been. We also have the right tools to analyze data, monitor situations, create a system of Alarms & Security and enable strategies that allow businesses to offer Just in Time services.

How Embedos can help you become a Service Provider - IIoT

Understanding IIoT and its role in companies

 

IIoT or Industrial Internet of Things refers to the extension and use of the internet of things (IoT) in industrial sectors and applications. It has a big focus on machine-to-machine (M2M) communication, big data, and machine learning (ML) to enable industries and enterprises to have better efficiency and reliability in their operations.

 

IIoT stands at the distinct intersection of information technology (IT) and operational technology (OT) – referring to the networking of operational processes and industrial control systems (ICSs), including human machine interfaces (HMIs), supervisory control and data acquisition (SCADA) systems, distributed control systems (DCSs), and programmable logic controllers (PLCs).

 

IIoT goes beyond the normal consumer devices and internetworking of physical devices usually associated with Industrial Internet of Things and encompasses several industrial applications including the likes of robotics, medical devices, and several software-defined production and servicing entities.

How Industrial IoT Helps Manufacturing Companies Become Service Providers

How IIoT Can Help Your Company Become A Service Provider

 

IIoT can serve multiple functions for companies in both manufacturing and servicing space. But its most important aspect for the latter is its use in data storage and assessment technology. The true value of the IIoT depends on how much quality data you can collect, analyze, and use.

 

IIoT is used to collect data via a network of sensors on systems or component parts. The data tracked gives the manufacturers relevant details on how a machine or product is operating, if there are any problems in its performance, and what is the user feedback and expectation.

 

As stated in the printer experience, the printer knows that it is running low on Ink. Cloud connected smart printers are frequent and can make decisions of directly purchasing ink from a listed vendor, there by reducing a customers hassle of manually buying an ink cartridge.

 

In essence, the concept of Industrial IoT or smart devices is creating a service that stretches through the product’s entire lifespan by collecting and analyzing data. It can be leveraged to inform your decisions at a tactical and strategic level. It improves the overall consumer experience by increasing operational efficiency by efficient scheduling, revealing bottlenecks for workflow optimization, and saving time in consumer communication.

 

Most importantly, data collected on the usage of a machine gives business’s valuable insights on how their products work, what are the points for wear and tear, and what are the customers pain points. Analyzing this data gives information on how we can better our products both in operational efficiency and improve a feeling of satisfaction of the customer.

 

Finding the right Industrial IoT Partner.

Finding the right partner to help you in your digitization journey is crucial. As a manufacturer, you are splendid at what you do, and your core competency is around the products that you manufacture. Diving into an area of digitization by yourself, and integrating systems with a connected network infrastructure might not be your best bet.

 

Embedos can be the one-stop solution for all these data collation and analysing needs for a company to turn into a service provider by providing hardware, software and cloud solutions based on your company’s targeted needs.

 

Its remote device configuration and firmware upgrade services can enhance the consumer experience and cloud visualization and analytics help manufacturers to keep a tab on product performance.

 

IIoT can change the way you do business and build long lasting relationships with your consumers in an efficient, cost effective and targetted manner.

 

 

 

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Public, private, and hybrid clouds each have their own set of advantages and disadvantages, and the choice of which one to use depends on the specific needs of the organization.

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This is because digital transformation in manufacturing involves the integration of advanced technologies such as software, cloud services, data analytics, and artificial intelligence into traditional manufacturing operations.

These technologies enable manufacturers to improve efficiency, increase productivity, and gain insights from data to make better decisions.

By incorporating software into their operations, manufacturers can automate and streamline processes, improve communication and collaboration within the organization, and gain access to advanced analytics tools to make data-driven decisions.

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Embedos_System on Module _ 4

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Industrial Tank Level Monitoring with IoT

Tank Fill Control – Smart Tank Level Monitoring with IoT

How Embedos HMI Technology increased Production for Leading Dairy Tank Manufacturer

Summary

A leading dairy tank manufacturer implemented Embedos Engineering’s advanced EB3025/EMA605 Volume Measurement System with 3.2″ HMI interface across their tank line, resulting in transformative improvements in production efficiency and customer satisfaction.

This case study examines how the tank level monitoring solution’s versatile calibration options, multi-liquid compatibility, and intuitive interface helped the manufacturer enhance their products’ functionality while delivering measurable value to dairy processors, fruit juice producers, and water treatment facilities nationwide.

The Challenge: Precision Volume Monitoring in Dairy Processing

The dairy tank manufacturer faced critical challenges in meeting the evolving needs of modern liquid processing facilities:

  • Customers demanded precise volume measurement across various liquid densities and temperatures.
  • Tank operators needed intuitive, easy-to-use interfaces for monitoring critical fill levels.
  • Automated alert systems were required for preventing overflow and maintaining minimum volume thresholds.
  • Remote monitoring capabilities were increasingly requested by processing facilities.
  • Calibration processes needed to accommodate different sensor types and tank geometries.
  • System setup had to be accessible to non-technical staff in dairy processing environments.

The Solution: Embedos EB3025/EMA605 Volume Measurement System with 3.2″ HMI

After evaluating multiple options, the manufacturer integrated the Embedos EB3025/EMA605 Volume Measurement System with 3.2″ HMI into their premium tank line, providing a comprehensive solution for liquid volume monitoring and control.

Key System Capabilities

  1. Precision Volume Measurement Technology
    • Dual analog input channels (4-20mA) for professional-grade sensors.
    • Secondary voltage input channels (0-10V) for versatile sensor compatibility.
    • ADC averaging technology ensuring stable readings in dynamic processing environments.
    • Real-time volume calculation based on custom tank parameters.
  2. Advanced Calibration System
    • Three distinct calibration methods (Two Point, Zero Span, Manual) accommodating diverse sensor types.
    • Custom calibration for unique tank geometries including cone-bottom designs.
    • Dynamic parameter adjustment for varying liquid densities.
    • Pre-programmed liquid type selection for common dairy products and other processing liquids.
  3. Intuitive User Interface
    • 3.2″ color touchscreen HMI for clear status visualization.
    • Percentage and absolute volume displays simultaneously.
    • Visual tank level indication for at-a-glance monitoring.
    • Customizable parameter names and units for application-specific deployment.
  4. Smart Alert System
    • Dual relay outputs for high and low-level threshold alerts.
    • Configurable hysteresis preventing relay chatter during level fluctuations.
    • Integrated buzzer with acknowledgment feature for critical alerts.
    • Visual alarm indicators for immediate status recognition.
  5. Connectivity Solutions
    • Wi-Fi connectivity for remote monitoring and control.
    • OTA (Over-The-Air) firmware updates ensuring system longevity.
    • Network integration capabilities for plant-wide monitoring systems.

Implementation: Seamless Integration into Dairy Processing Equipment

The dairy tank manufacturer worked with Embedos Engineering to implement the volume measurement system across their product line, following these key implementation phases:

  1. System Configuration and Customization
    • Factory preset configurations tailored to dairy processing requirements.
    • Custom calibration procedures developed for various tank geometries.
    • Liquid-specific density configurations pre-programmed for common dairy products.
  2. User Interface Customization
    • Parameter names configured to match industry terminology.
    • Units standardized to customer preferences (liters/gallons).
    • Alert thresholds optimized for various dairy processing applications.
  3. Field Installation Support
    • Simplified connection diagrams for electrical contractors.
    • Pre-configured Wi-Fi settings for rapid deployment.
    • Documentation developed specifically for dairy processing technicians.
  4. Staff Training Program
    • Intuitive menu structure allowing step-by-step system configuration.
    • Password protection preventing unauthorized parameter changes.
    • Visual feedback for all user interactions reducing training requirements.

Results: Transforming Dairy Processing Efficiency

The implementation of the Embedos Volume Measurement System delivered significant benefits to both the tank manufacturer and their dairy processing customers:

  1. Enhanced Production Precision
    • Increased measurement accuracy across various dairy products from skim milk to heavy cream.
    • Automatic density compensation ensuring consistent readings regardless of product type.
    • Reduction in product loss due to precise level monitoring during critical processing phases.
  2. Streamlined Operations
    • Reduction in manual level checks required by processing staff.
    • Automated alerts preventing both overflow incidents and pump dry-running conditions.
    • Simplified calibration process reducing maintenance requirements.
  3. Improved Equipment Value Proposition
    • Customer satisfaction ratings improved for equipped tanks.
    • Service calls related to level monitoring decreased across the customer base.
  4. Industry Application Versatility
    • Successful deployment across dairy, fruit juice, pharmaceutical, and water processing facilities.
    • Single platform accommodating diverse liquid properties through simple configuration changes.
    • Customizable interface allowing industry-specific terminology and units.

 

Technical Specifications Overview

The EB3025/EMA605 Volume Measurement System includes the following key specifications:

  • Display: 3.2″ color touchscreen HMI.
  • Analog Inputs: Dual 4-20mA current inputs (channels 1-2).
  • Voltage Inputs: Dual 0-10V voltage inputs (channels 3-4).
  • Outputs: Two relay outputs for high/low threshold alerts.
  • Connectivity: Wi-Fi with OTA update capability.
  • Power Requirements: 24VDC.
  • Calibration Options: Two-point, Zero span, and Manual calibration modes.
  • Customization: User-definable parameter names, units, and liquid types.
  • Security: Password-protected configuration menus.

Setting New Standards in Liquid Processing Monitoring

The implementation of the Embedos EB3025/EMA605 Volume Measurement System has established a new benchmark for precision and reliability in dairy tank monitoring.

By addressing the specific needs of liquid processing facilities with an intuitive yet powerful solution, the manufacturer has significantly enhanced their market position while delivering measurable operational improvements to their customers.

The system’s versatility across various liquid types—from milk and cream to fruit juices and pharmaceutical liquids—demonstrates its value as a comprehensive monitoring solution for any processing facility where precise volume measurement is critical to quality and efficiency.


Want the Complete Technical Documentation for the EB3025/EMA605 Volume Measurement System?

Fill out the form below to receive comprehensive technical specifications, installation guides, and calibration procedures for implementing this advanced volume measurement technology in your specific liquid processing application.

  • Detailed connection diagrams
  • Step-by-step calibration instructions for various tank geometries
  • Complete parameter reference guide
  • Wi-Fi configuration and remote monitoring setup
  • Maintenance and troubleshooting guides

 

Grab Your Copy Of The Case Study, Now!

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Embedos _ Em Bose Tank Level - Volume measurement

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